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膜片弹簧自动淬火成型机:namespace prefix = o ns = "urn:schemas-microsoft-com:office:office" />
Heat Treatment Equipment Of Automobile Clutch Components And Other Steel Or Pinions Of Crisp
1，产品简介Brief Introduction
热处理淬火成型
本设备用于离合器膜片弹簧的成形与热处理，
以及锯片等盘类零件的成形热处理，
占地面积小，
工作表面清洁，无须清洗，利于环保，
生产成本低，
适用范围：Φ156-Φ406.
Specially used to form and heat the diaphragm spring.
It can also be used to form and heat the dish component for example saw slicing.
It occupies small=sized space.
After annealing the appearance of spare parts are sanitary and do not need cleaning.
It is good at environment and has low productive cost.
Machining dimension applicable:Φ156-Φ:namespace prefix = st1 ns = "urn:schemas-microsoft-com:office:smarttags" />
2，主要功能Main Functions
本设备用于离合器膜片弹簧的成形与热处理，以及锯片等盘类零件的成形热处理；
设备采用PLC自动控制系统来实现工件的装、卸、可控气氛加热和淬火成型等高度智能化生产；
采用转轮式送料结构，占地面积小，装机容量小于100KVA，加热炉采用纤维炉膛，保温性能好、蓄热少、大量节省能源。比同类设备节能60%；
采用模具干式淬火成型，淬火过程无油烟污染排放，淬火后的工件表面清洁，无须清洗，利于环保，生产成本低；
其技术原理为隔气加热无介质淬火成型的应用。
The equipment adopts PLC automatic control to the workpiece loading and concealing. It can control the high intelligent produce of ambience heating and forming anneal.
Adopted the rotating structure of conveying material it occupies small-sized space and its capacity is less than 100KVA. Adopted the fiber to protect chest heating furnace has good functions of preserving heat stores little heat and saves a lot of energy. It can save more 60% energy than the similar product.
Adopted the mold annealing to form the anneal process drains off the gas without the lampblack contaminate. After annealing the appearance of spare parts are sanitary and do not need cleaning. It is good at environment and has low productive cost.
The technologic principle is the annealing application of heating vapor barrier without medium.
CRISP自动化装备的优点
零件外观具有高度的一致性
低的单件投资成本
低的安装成本（无土建工程）
低的运行成本：电/水/气
非常合理的流程
低的人力成本
非常紧凑的安装
启动灵活
环境安全
与旧的或其他种类的回火炉相比，降低了备件及维修成本
自动化程度高、能耗低、处理后的工件无须清洗等
Summarizing the advantages of CRISP automat ional equipment as follows:
Component appearance possessing high communality;
Low installment cost per one;
Low installment cost (without civil engineering);
Reasonable manufacturing process;
Low manual labor cost;
Compact installment;
Flexible starting;
Safety environment;
Compared with the old or other kinds of temper furnaces it reduces spare parts and repairing cost;
It has high automat ional level low energy consumption and does not need cleaning to spare parts;
It can also be used to form and heat the dish component for example saw slicing.
汽车离合器零件及其它钢片类零件和齿轮的热处理设备
膜片弹簧、弹簧垫圈、波形片、圆盘锯、平面齿轮等
3，精度及技术指标Accuracy & Technical Parameter
加工范围Machining Dimension Applicable：Φ156-Φ
厚度Thickness：S≈1.8
压床额定压力Bedding Assess Press：160KN
全部安装电力All Installment Press Assembly：<100KVA
压缩空气耗量Consumption Of Compreesing Air：≥5bar/≈
高炉子工作温度Maximum Working Temperature Of Furnace：
炉子工作温度Working Temperature Of Furnace：
恒温模具冷却水Cool Water Of Constant Temperature Mold：
耗量Consumption：3400
保护气氛耗量Consumption Of Protecting Ambience：N2 1.5-1.8bar 10NM3/h
纯度Purity：99.99%
甲烷Methand：1.2-1.5bar ≤
丙烷Propane：10
生产效率（取决工件厚度）Production Efficiency(according to the work piece thickness)：δ=
淬火硬度Anneal Hardness：≥54HRC
同样条件下偏差Error In The Same Condition：≤3HRC
锥角偏差Error Of Awl Angle：≤20'
不圆度Unround Degree：≤
